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March/April 2013

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ITMA Asia + CITME 2012 Exhibitor Preview: Picanol

Belgium — April 2012 — At the occasion of the ITMA-Asia + CITME fair (12-16 June, Shanghai) Picanol will present a wide variety of weavig machines, both airjet and rapier. For the first time on the Asian continent the new OMNIplus Summum will be shown. This weaving machine will be the new platform for further developments in the airjet segment. The main highlights of this machine are the new insertion system and the Picanol BlueBox system, the new electronic platform for Picanol machines.

Besides the OMNIplus Summum, also the OMNIplus-X will be on display. This machine is developed and produced in Picanol's Suzhou plant in China, but using the proven OMNIplus 800 technology. The OMNIplus-X responds to the requirements of the Asian mid-end segment and comes in weaving widths of 190 cm and 220 cm. 

As for the rapier machines, the highlight is an OptiMax weaving a technical fabric. On ITMA Barcelona Picanol presented the OptiMax in a guided positive gripper execution. Although available in all widths (up to 540 cm), this especially opens new perspectives in technical segments such as Coating fabrics, Primary and secondary carpet backing, Geogrids etc.. Other rapier machines on display are the GT-Max with jacquard and GTX-plus, both machines produced in Suzhou.

In total 6 Picanol machines will be on display. Five on its own booth (Hall E3, booth C10). One Picanol OptiMax with jacquard will be on display at the Bonas booth.

Picanol in Asia

As one of the world's leading weaving machine manufacturers, Picanol has always had a very close relationship with the Asian textile industry. This relationship is not a matter of chance or coincidental developments: on the contrary, it is the result of long-term, strategic planning by the Picanol management.

In this firm belief, Picanol sent its first pioneers to explore the possibilities in the Far East, already in the early 1950s. Picanol took part in one of the first international exhibitions held in Beijing. This was the period when Picanol salesmanagers, still based in Ieper, criss-crossed the Orient to promote its weaving machines at exhibitions and technical seminars.

The growing installed base of Picanol machines in Asia, as well as the increasing demand for a higher level of service & support resulted in the establishment of  the Picanol Service Centre, which was set up in Shanghai in 1987. A network of local service engineers was also established to serve the other South-Asian countries. As the installed base was steadily growing a local training centre was established in Bandung Indonesia. This served also as servicing and spare parts facility.

The next step in the history of Picanol in China was the set-up of PST, Picanol Suzhou Textile Machinery Works, thus starting its career as a Chinese textile machinery manufacturer. This set-up took place in 1994.

PST was Picanol's first production line outside Belgium, and the technology and organisation were based entirely on the assembly concept employed at the company's headquarters in Ieper. Today PST houses a complete production unit with 3 assembly lines for 4 product types, a mechatronics division, a sales, service and spare parts organization. The majority of the Chinese management, engineers and technicians have been trained in Belgium.

Another bridgehead in the Picanol organization is India. With head office in Delhi and branch offices in textile hubs like Mumbai and Coimbatore, the company has spread itself closer to customer. Picanol already had a good presence in the Indian market since year 1956 and the machines were seen at almost all major textile and apparel companies. For Picanol also, India is one of the top markets, next only to China and out of all its networks, the Asian region particularly has helped the group in sustaining during the downturn of the last global crises.

Headquarters in Belgium
One of the big assets of this cross border entrepreneurship is the mixture of drawing upon the know-how & quality standards from the Picanol Group, combined with good understanding of its local customers. 

With more than 150 engineers and strong R&D teams headquartered in Belgium, Picanol invests heavily in R&D activities every year. Picanol's R&D aims not just at development and production of the most advanced weaving machines, but also achieving the most profitable weaving process in the world.

Picanol offers seven types of weaving machines: the OptiMax, GT-Max and GTXplus with rapier technology, the OMNIplus Summum, TERRYplus 800, OMNIplus 800 TC and the OMNIplus-X with airjet insertion technology. Together, these machines cover the full spectrum of textiles including apparel, household and technical fabrics. The high degree of digitization of all these machines, together with their Sumo main drive, ensures a lower weaving cost, higher quality of the fabrics produced, greater flexibility and exceptional ease of operation in comparison with other weaving machines. 

Picanol weaving machines on display at ITMA Asia + CITME 2012
OMNI plus Summum 4-P 190 weaving a lining fabric                         

Style                         Lining

Warp                         yarn count                   dtex 78

                                 material                        polyester

                                 density                         35 ends/cm

Weft                          yarn count                    dtex 83/36 

                                 material                        polyester 

      density                         22 picks/cm

Drawing-in width: 150 cm

OMNI plus -X 4-P 190 weaving a shirting fabric                                                 

Style                         Shirting            

Warp                         yarn count                    Ne 100/2 

                                 material                        cotton

                                 density                         55 ends/cm

Weft                         yarn count                     Ne 100/2 

                                 material                        cotton

                                 density                         29 picks/cm

Drawing-in width: 163,5 cm            

                     
GTX plus 4-R 190 weaving a bottomweight fabric                          

Style                        Bottomweight           

Warp                        yarn count                   Ne 20

                                 material                       cotton            

       density                        38,6 ends/cm            

Weft                         yarn count                   Ne 10 + Ne7 slub  

                                material                        cotton

                               density                         18,9 picks/cm 

Drawing-in width: 160cm              

                       

GT-Max 8-J 340 weaving an upholstery fabric                                     

Style                         Upholstery           

Warp                         yarn count                     dtex 167/48

                                  material                        polyester 

                                  density                         64 ends/cm 

Weft                         yarn count                     300 den, Nm 4,5, Nm 57

                                 material                         polyester, chenille, lurex

      density                        32 picks/ cm + 45 picks/cm with cramming 

Drawing-in width: 304 cm           

                       

OptiMax 2-R 250 weaving conveyor belt fabric                                                 

Style               Conveyor belt           

Warp               yarn count                    dtex 1100/Z60

                        material                        polyester

                        density                         28 ends/cm

Weft                 yarn count                     dtex 1100               

material                      polyester

                        density                         15 picks/cm

Drawing-in width: 240 cm           

                       

OptiMax 8-J 190 weaving a ladies wear fabric on the Bonas booth                       

Style               Ladies wear fabric            

Warp               yarn count                     dtex 50/24 

                        material                         polyester

                        density                         108 ends/cm

Weft               yarn count                      dtex 167, Ne 8/1, Ne 40/1, den 2x20               

                        material                        polyester, flax, cotton, lurex

                        density                         51 picks/cm + 48 picks/cm 

Drawing-in width/ 148,2 cm           

Innovation is a constant at Picanol. An R&D team of over 150 researchers are working day-in-day-out on performance, efficiency, user friendliness and versatility of the Picanol weaving machines, so that the weaving industry can get the most out of its energy, time, material, market and talent.  This makes the Picanol machines the most innovative in the world.

Teaming up with Picanol is the best guarantee for weavers of being competitive and profitable - now and in the long term. See you at booth C10 in Hall E3!

Posted on April 24, 2012

Source: Picanol

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