ShanghaiTex 2013 Exhibitor Preview: Savio Macchine Tessili S.p.A.
Initially, Savio Shandong started with the manufacturing and assembling of the Two-for-one twisters for local and export markets. At a later stage, the plant was enlarged and the production was also dedicated to the assembly of the automatic winder specifically traded to the local market. Proximity to the customers and the development of partnerships with local certified sub-suppliers allow the achievement of a leadership position. The delivered volume of Savio Shandong local winders, in addition to the imported ones, reached in 2011 a share of 38% of worldwide market. Savio commercial network is spread in Beijing, Shanghai and Hong Kong in addition to a team of 55 technicians, n°6 electronic mechanical and technological service centers, all around the country. Our local organization is well equipped to meet all customer demands in the shortest time possible, with a valuable technical assistance and an early recognition of problems.
At Shanghaitex, Savio will display its most important products both in the winding and the twisting segment: automatic winder model POLAR/I DLS "Link type" and the SIRIUS Two-for-One twister. Savio is presenting high-performance, energy saving ad less labor intensive products, meeting the Chinese and, generally, Asian markets requests.
POLAR/I Direct Link System
Savio's most high-end product is now represented by POLAR/ I DirectLinkSystem winding solution, for linking the ring spinning frames to winders. Many important developing markets are investing on this kind of high-automatic systems, because of the growing difficulty of hiring operators, for the end product quality and production advantages that such solution offers. When Savio started with this new system, in addition to the direct link device, some other main targets have been foreseen in order to satisfy each new developments on ring frame design, as well as the necessity to provide our customer with the best options in consideration of their present and future potential requests.
In fact Polar I DLS has been designed in a "modular type" granting the possibility of reaching the highest number of winding heads to match the trend of the spinning frame manufacturers with longer and longer machines up to 2.000 spindles .
Savio's Polar/I Direct Link System
This modular solution gives the Polar/I DLS the highest potentiality, being the same equipped, upon request, with N° 3 end finder stations, where the ring frames bobbins are prepared and get ready to the winding heads for the subsequent process.
Great concern was also given to:
- The effect on increase of yarn of yarn piecings and bad bobbin shapes due to the energy blackout.
- The end lot phase which requires the circulation of all bobbins until packages are full.
- The technological defects detected by the clearers.
To minimize the consequent lower efficiency, Polar/I DLS can be equipped, upon request, of a SMART BACKUP PREPARATION STATION that, in addition to the spindle identification system, is able to recover the winding efficiency and automatically remove the technological yarn defects.
The new generation of Two-for-One twisters, SIRIUS, responds to the demands of Far East customers looking for a significant reduction in labor and energy. Besides the demand to sustain low investment costs and lower energy consumption, the customers also take on great importance time and cost of maintenance. This model foresees: a high structural standardization, a wide range both for feeding and spindle dimensions for every yarn type and count, electronic solutions to simplify the operator intervention and reduce the maintenance workforce. The Electronic Drive System (EDS) version differs from the mechanical version for the full flexibility of setting adjustments. The Sirius EDS model is equipped with independent inverters and motors, which allow to set all processing parameters by the machine PC. This innovation derives from the electronic know how that Savio has experienced on other sophisticated products. The simple touch screen PC allows to change settings continuously, the operator can obtain every possible combination of parameters in order to reach the best output working condition.
Posted on May 6, 2013
Source: Savio Macchine Tessili S.p.A.